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 Turning corn stubble into biochar 

Turning corn stubble into biochar

30 Nov, 2009 09:10 AM
Researchers around the world are trying to economically convert cellulosic biomass such as corn stover into "cellulosic ethanol."

But Agricultural Research Service scientists have found that it might be more cost-effective, energy-efficient and environmentally sustainable to use corn stover for generating an energy-rich oil called bio-oil and for making biochar to enrich soils and sequester carbon.

The research, under-written by the National Corn Growers Association, suggests it could be more cost-effective to produce bio-oil through a distributed network of small pyrolyzers and then transport the crude bio-oil to central refining plants to make "green gasoline", rather than transporting bulky stover to a large centralised cellulosic ethanol plant.

Researchers found that the bio-oil captured 70 per cent of the total energy input, and the energy density of the bio-oil was five to 16 times the energy density of the feedstock.

Also, the research indicates that about 18pc of the feedstock was converted into bio-char, which contains most of the mineral nutrients in the corn residues.

Using biochar as a soil amendment would return those nutrients to the soil, reduce leaching of other nutrients, help build soil organic matter and sequester carbon.

These benefits would help mitigate the adverse environmental effects of harvesting stover for fuel production.

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Date: Newest first | Oldest first
Pyrolysis makes much more sense than cellulosic ethanol. Not only crop stubble/residue can be put through small portable pyrolyzers. Most plants are suitable including woody weeds and forestry waste. Governments should grab this already existing technology with both hands and subsidise them to farmer groups. It is relatively cheap to run and the pyrolyzers can be taken to the crop eliminating the transport of bulky product to the processing machine. Also it is real value adding to a farmer with an otherwise unsaleable product.
Posted by Trugger, 30/11/2009 5:13:51 PM
Trugger, you wouldn't happen to know where I can get my hands on one these portable pyroyzers, or any information on them.
Posted by enqu, 1/12/2009 8:49:56 AM
enqu, there is a massive amount of info on the web about pyrolysis, even designs on building them. Just google "pyrolysis", or "pyrolysis of wood" and wade through it. This is how Nazi Germany made synthetic diesel fuel for their tanks during the second world war. It is not rocket science.
Posted by Trugger, 1/12/2009 12:45:19 PM
It sounds good but what they didn't mention is that Bio-oil contains a lot of impurities that make it difficult to refine into a fuel that can be used in automobiles. Pyrolysis is also not that cheap and you still have to pay for the collection and storage costs of the corn stover.
Posted by terry, 1/12/2009 4:55:45 PM

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